Customer case aboutballing disc operation in iron pellet plant

balling disc operation in iron pellet plant

Balling Disc Northern Heavy Industries Group Co., Ltd.

Balling Disc DESCRIPTION PARAMETERS Application Iron ore pellet plant Material Fine ore powder Dia. of balling disc. 3~7 m Turning speed of disc. 2~12.3 r/min Inclined angle of disc

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Balling DISC in a IRON ORE Pellet Plant YouTube

Nov 25, 2020 I Upload here Video 1 to 2 in Every Week such as Engineering Video, Hindu Gods /Keonjhar Festivals,Odisha Tourism,Bollywood And Ollywood in Oriya. ଏହି Chan...

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Iron Ore Pelletizing Process: An Overview

The balling equipment that can be either a disc or a drum produces green pellets in a variable size distribution. 3.1. Balling disc or disc pelletizer Figure 3 schematically shows a laboratory disc pelletizer. The balling disc basically consists of a pan with a peripheral wall, which rotates with a certain inclination to the horizontal [1]. In

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Pellet Plant Process Baldota

The Balling building is provided with 6 sets of 6 m dia balling disc with 5 in operation and 1 standby. 0.5% to 1.0% water will be added in pelletising process so as to realise optimum value of water content in the mix for pelletising and green pellets are produced.

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SAFETY GUIDELINES FOR IRON & STEEL SECTOR MINISTRY OF

Pellet Plant produces Pellets using Iron ore and additives such as limestone, bentonite, coke, anthracite coal, quartzite which are passed through balling disc/drum and the green pellets so formed are passed through a furnace either straight grate or rotary kiln to produce High Grade Pellet which are used in Steel

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KOBELCO Pelletizing Process

A balling disc, on the other hand, classifies green balls by itself, reducing the amount of pellets returned. The disc operation can easily be adjusted for varying raw material conditions by changing the revolution, inclined angle and depth of the pan. 1.4 Indurating process The firing of pellets

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Understanding Pellets and Pellet Plant Operations IspatGuru

Mar 21, 2015 Understanding Pellets and Pellet Plant Operations. Pelletizing is an agglomeration process which converts very fine grained iron ore into balls of a certain diameter range (normally 8mm to 20 mm, also known as pellets. These pellets are suitable for

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Introduction to Iron ore Pellets and Pelletizing processes

Feb 23, 2013 Formation of green balls or pellets Green pellets with a size range of 8 mm to 16 mm are prepared in a balling drum or in a disc pelletizer. Disc pelletizer is preferred for the production of the quality green pellets since in the disc pelletizer it is easy to control the operation

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Iron Ore Pelletizing Process: An Overview IntechOpen

Jul 11, 2018 The iron ore production has significantly expanded in recent years, owing to increasing steel demands in developing countries. However, the content of iron in ore deposits has deteriorated and low-grade iron ore has been processed. The fines resulting from the concentration process must be agglomerated for use in iron and steelmaking. This chapter shows the status of the pelletizing

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Introduction to Iron ore Pellets and Pelletizing processes

Feb 23, 2013 Formation of green balls or pellets Green pellets with a size range of 8 mm to 16 mm are prepared in a balling drum or in a disc pelletizer. Disc pelletizer is preferred for the production of the quality green pellets since in the disc pelletizer it is easy to control the operation

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MUKUNDAN .P -KANDATH, IRON & STEEL CONSULTANT

Pellet Plant has 2 sections 1.Green Balling 2. Induration Role of Green Balling section is to produce green pellets from concentrates. Induration section burns green pellets around 1250 C to increase compression strength from 1 kg/green pellet to “pellet” of 150kg/ burnt pellet . For Green Balling, a Balling Drum or Balling Disc is used.

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Optimization of Disc Parameters Producing More Suitable

Jan 04, 2012 Balling Disc, Inclination, Feed-Rate, Disc Slope, Rpm, GCS, Drop Number. 1. Introduction . Pelletization is an agglomeration technique, beneficial with finer iron ores over other agglomeration processes .Pellet making involves balling of fine powders and dusts with addition of moisture (8.5 -9.5 %) and binder in

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Traveling Grate Pelletizing Plant TON Outotec

Operation. Outotec's traveling grate pelletizing process consists of a green balling section where, after the mixing stage, green pellets are formed either by rolling on discs or in drums. The green pellets are then screened and heat-hardened in the indurating furnace. The process comprises four steps:

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Breakage of green iron ore pellets ScienceDirect

Apr 15, 2020 1. Introduction. Green iron ore pellets are nearly spherical agglomerates produced in balling discs or drums from a mixture of fine iron ore concentrate, agglomerating agents and water [].These pellets are then indurated, typically in horizontal travelling grate furnaces, reaching their hardened state which allows handling without significant mechanical degradation from the pelletizing plant

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Iron Ore Pelletization Technology and its Environmental

Jan 01, 2015 This Pelletizing Process develops best pellets for DR plants (HK Naik et al) A pellet plant contains a series of balling drums where the iron ore concentrate is formed into soft pellets, in almost the same manner that one rolls a snowball, to make a pellet

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Iron Pelletization Plant ISPC Home

Ball Mills in the plant are fed with high-grade iron ore concentrate and high-grade iron ore fines, which are ground into the required size. The products from this process are used to make green balls. Additives such as lime and bentonite are combined with the iron in a homogenous mixture before being sent to a balling disc to make the green

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2.0MTPY Iron Ore Pelletization Plant

The pellet plant has a 336 sq meter travelling grate indurating machine, designed to produce 6060 dry metric tons (DMT) of iron oxide pellets on daily basis. MIEL intends to enhance the pellet plant production capacity from existing 2 MTPA to 2.5MTPA.Fe Techno Engineering and Power Solutions, Bangalore, has been assigned to

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(PDF) Coating of iron oxide pellets for direct reduction

Pellets were placed in a balling disc of 60 ing can continue to be a serious issue, forcing DR cm diameter rotating at 20 rpm. Coating was applied plant operators to lower reduction temperatures and, by spraying a suspension of coating material (15% hence, to

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Minnesota Iron Ore Project, Nashwauk, Minnesota Mining

The open pit iron ore mine, located on the western end of the Mesabi Range in Minnesota, was acquired by Essar Steel Minnesota from Minnesota Steel Industries in October 2007.It is spread over approximately 19,000 acres, including 4,360 acres of mineral lease land, with favourable infrastructure facilities for iron ore operations and export.

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Direct Iron Reduction ISPC

Direct Iron Reduction. 1. 2. 3. As a part of AL ITTEFAQ STEEL PRODUCTS CO’ vision- to be a leading producer of high quality steel with the lowest possible cost, -to achieve this goal, our ultra-modern Pelletization plant is underway. This 2.5 million ton pellet plant will fulfill our DRI plant

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Optimum Pellet Basicity Desirable for Blast Furnace Operation

Feb 20, 2021 The stability of blast furnace process depends upon the quality of raw materials charged into the furnace. Among iron-bearing materials, pellets are an important feed material for the blast furnace operation. However, pellets exhibit swelling inside the blast furnace due to the high temperature inside the furnace, which causes dissociation of pellets and if swelling index is not controlled

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JSPL Project SlideShare

Mar 27, 2016 “A Detailed Study of Pellet Plant at JSPL Limited.” 32 BALLING DISC :– The balling disc is used to form pre wetted ore into nominal 1 /2 inch diameter balls called “green balls” or “green pellets”. The strength of green pellet is determined by the natural surface tension of water & other adhesive forces using capillary action

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Considerations in Disc Pelletizer (Pan Granulator) Sizing

Iron ore pellets are commonly produced using a disc pelletizer, often referred to a balling disc in this specific application. Preconditioning A pin mixer or a pugmill mixer (paddle mixer) may be used to carry out preconditioning and when employed, is placed in series just ahead of the disc pelletizer.

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Optimization of Disc Parameters Producing More Suitable

Jan 04, 2012 Balling Disc, Inclination, Feed-Rate, Disc Slope, Rpm, GCS, Drop Number. 1. Introduction . Pelletization is an agglomeration technique, beneficial with finer iron ores over other agglomeration processes .Pellet making involves balling of fine powders and dusts with addition of moisture (8.5 -9.5 %) and binder in

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11.23 Taconite Ore Processing

pellets. Acid pellets are produced from iron ore and a binder only, and flux pellets are produced by adding between 1 and 10 percent limestone to the ore and binder before pelletization. Pelletization generally is accomplished by tumbling moistened concentrate with a balling drum or balling disc. A

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Breakage of green iron ore pellets ScienceDirect

Apr 15, 2020 1. Introduction. Green iron ore pellets are nearly spherical agglomerates produced in balling discs or drums from a mixture of fine iron ore concentrate, agglomerating agents and water [].These pellets are then indurated, typically in horizontal travelling grate furnaces, reaching their hardened state which allows handling without significant mechanical degradation from the pelletizing plant

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Iron Ore Pelletization Technology and its Environmental

Jan 01, 2015 This Pelletizing Process develops best pellets for DR plants (HK Naik et al) A pellet plant contains a series of balling drums where the iron ore concentrate is formed into soft pellets, in almost the same manner that one rolls a snowball, to make a pellet

get price

JSPL Project SlideShare

Mar 27, 2016 “A Detailed Study of Pellet Plant at JSPL Limited.” 32 BALLING DISC :– The balling disc is used to form pre wetted ore into nominal 1 /2 inch diameter balls called “green balls” or “green pellets”. The strength of green pellet is determined by the natural surface tension of water & other adhesive forces using capillary action

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Circular Pelletizing Technology Metal Bulletin

plants, products and services for the iron, steel and aluminum industries • Comprehensive technology • Fully automated operationfor plant safety, availability, • Green balling on 1.4 m disc • Pellet firing in modern Pot grate

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Iron Ore Pellets Market Size and Share Statistics 2027

Iron Ore Pellets Market Size, Share and Industry Analysis Report By Grade (Direct Reduction, Blast Furnace), By Balling Technology (Balling Drum, Balling Disc), By Application (Iron-based Chemicals, Steel Production), By Product Source (Magnetite, Hematite), By Steelmaking Technology (Electric Induction Furnace, Electric Arc Furnace, Blast Furnace/Oxygen Based), By Pelletizing Process (Grate

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Sustainable way of Pelletization Metal Bulletin

Content : • Introduction –Tata Steel • Pelletizing process overview • Type of Revert Material Generation In Steel Plant and Its Details • Sustainable way of pelletizing process Reduce-Reuse-Recycle • Difficulty and Over Come Problem while Using GCP • Way Forward Pellet Plant • Started operation in 1907

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JINDAL SAW LTD.

The low grade iron ore deposit of Pur-Banera Belt of Rajasthan has remained unexploited even though it was explored by Geological Survey of India, way back in the year 1969-70. After assessing the potential of Pelletisation of iron ore in India, Jindal SAW Ltd. a leader in India's Tubular market, planned to set up a 1.2 MT Per Annum pellet

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Minnesota Iron Ore Project, Nashwauk, Minnesota Mining

The open pit iron ore mine, located on the western end of the Mesabi Range in Minnesota, was acquired by Essar Steel Minnesota from Minnesota Steel Industries in October 2007.It is spread over approximately 19,000 acres, including 4,360 acres of mineral lease land, with favourable infrastructure facilities for iron ore operations and export.

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Induration Machine Northern Heavy Industries Group Co

Induration Machine DESCRIPTION PARAMETERS Application Iron Ore Pellet Plant Material Iron Ore Pellet Production capacity 2.5~3.4 MPTA Effective area 388.5 square meters Total length 111 m Number of pallet car 172 pcs. Features and benefits : Simple construction Higher availability and reliability

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Mandovi Pellets > Company History > Steel Sponge Iron

For the remaining period of contract with the Japanese steel mills for supply of pellets, which is valid until 1988, reopening of the pellet plant was considered impossible as production and

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China Balling Disc / Disc Pelletizer China Pellet

working principle of disc pelletizer Disc pelletizing machine is used for pelletizing iron ore powder. It is one of the main equipment for pelletizing plants.Coke powder, lime powder or mixed quicklime, iron ore concentrate, after the input of disc balling machine mixing silo, evenly to the pelletizer cloth, at the same time by the water mist sprinkler supply pipes, tilt (Angle of 40 commonly

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Fine Dry Grinding of Iron Ore for Pelletizing

Jun 20, 2019 However, the partial drying operation and subsequent material handling steps often produce random. When dry grinding is selected the moisture required for pelletizing must be provided either by wetting the ore and mixing prior to balling or by adding all the moisture in the balling device. To date only the balling disc has operated with a dry feed.

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